System Structure
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0~25° adjustable tilt frame assists smooth powder loading/unloading
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Integrated 300W (13.56Mhz) RF power supply with matching network enables the plasma-enhanced processing which significantly reduces the needs for high-temperature process
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Gear-driven tube rotation allows "blending" type processing for powders to achieve the best processing uniformity
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Four-channel gas mixing station with MFCs provide precise control of gas delivery
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The integration of Up-Stream Source Evaporation Boat with tungsten coil allows you sublimate solid precursors for the needs of Hybrid Physical-Chemical processing
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Two-Zone Rotary Furnace
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Working temp: 1200ºC Max(<1hrs)., and 1100ºC for continuous heating
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Two PID temperature controllers with 30 segments programmable.
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Input Power: 208 – 240VAC, a single phase at max. 2.5KW.
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High purity Alumina fibrous insulation for max. energy saving
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Gear DC motor drives quartz tube with variable speed 2 - 10 RPM
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The split cover enables faster cooling and easy operation
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Two zones: each zone length 8" (200 mm), total 16" (400 mm) heating zone
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Constant temperature zone: 200 mm within +/-1oC if two zones at the same temperature.
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Plasma RF Power Supply
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Output Power: 5 -300W adjustable with ± 1% stability.
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RF frequency: 13.56 MHz ±0.005% stability.
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Reflection Power: 100W max.
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Matching: Automatic
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RF Output Port: 50 Ω, N-type, female
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Noise: <50 dB.
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Cooling: Air cooling.
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Power: 208-240VAC, Single Phase, 50/60Hz
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Evaporation Boat
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Working temp: 1300ºC Max(<1hrs)., and 1200ºC for continuous heating (1500ºC with the furnace chamber heated to 800ºC)
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0.7ml alumina crucible with tungsten heating coil surrounded.
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S type thermocouple inserts for accurate temperature measurement of the source material.
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500W DC evaporation power supply with max. operating current @ 30Amps
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Quartz Tube |
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Standard: 4'' O.D Fused quartz processing tube, please click the pic on the left for details
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One pair of 60mm SS sealing flange with rotatable gas connector needle valves and are included for immediate use
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Sealing Flanges
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A pair of 1'' O.D quick disconnect flange with KF25 port are installed on each end of the tube
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Magnetic fluid seal swivel coupling is used to enable the tube rotation without twisting.
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Tube Rotation Speed |
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Furnace Tilt Angle |
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Vacuum Pump & Gauge
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High-Performance Dual Stage Vacuum Pump is included in the sale.
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KF25 adapter and stainless steel bellows are connected between pump and tube flange
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10E-2 Torr vacuum can be achieved inside the processing tube
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Note: Vacuum Gauge is available at additional cost.
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MFC Gas Mixing Station |
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Four precision mass flow meters (0.02% accuracy) with digital displays are installed on the bottom case to control the gas flow rate automatically.
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MFC 1: Gas flow range from 0~100 SCCM
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MFC 2&3: Control range from 0~200 SCCM
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MFC 4: Control range from 0~500 SCCM
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Gas inlet/outlet fittings: 6mm O.D tube fitting
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Power: 208-240VAC 50/60Hz
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Stainless steel needle valves for manual ON/OFF control of gas supply.
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Large PLC touch screen control enables easy flow rate settings
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Temperature Control
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Two heating zone design with individual temperature controller
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Precise PID control of heating, cooling rate and dwell time, 30 programmable segments for
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Built-in overheating & broken thermocouple protection.
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Over-temperature protection and alarm allow for operation without attendant(s).
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+/- 1 ºC temperature accuracy.
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Three K-type thermocouples (one for each zone).
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RS485 Communications Port.
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Optional:
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The furnace may be operated by PC by installing a control module.
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If you order the PC control module together with the furnace, we will install and test it before shipping. We recommend you to order a computer laptop from us to avoid software installation problems.
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Volumetric Feeder and Collector Tank (Optional)
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EQ-PF-1S automatic feeder includes a motor-driven agitator and stainless steel hopper with a built-in vibrator. It is designed for feeding solid powder into a furnace for continuous firing/heat treating.
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Stainless steel collection tank ( 2 Liter Capacity ) can be installed on the other end of processing tube to gather the fired powder without exposure to air.
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You may add a vacuum gate valve on the top of the sample collecting tank for air-sensitive material.
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Dimensions & Weight
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Furnace: 2800mm L x 800mm W x 1700mm H (with lid opened); Gas Mixing Station: 600mm L x 850mm W x 700mm H
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Net weight: 400 Lbs.
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Shipping Weight: 500lbs.
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Warranty |
One year limited warranty with lifetime support (Consumable parts such as processing tubes, O-rings, and heating elements are not covered by the warranty, please order replacements at related products page). |